Industries We Serve
Medical Device Mold Manufacturing
Precision tooling and molding for medical and diagnostic products, with the cleanliness and documentation the sector expects.
Precision, cleanliness and traceability
Medical projects are unforgiving about consistency: a cavity that drifts by a hundredth of a millimetre produces a component that fails the inspection, and a resin batch that is not recorded produces a traceability gap.
We build the tool around the critical dimensions you actually inspect, and we keep the records that let you answer an audit six months later.
- Multi-cavity precision tools with balanced filling
- Engineering and medical-grade resins
- Documented process windows and material traceability
- Controlled handling and packaging
What we make for this industry
Multi-cavity precision tools
Balanced runner design so every cavity produces an identical part, cavity by cavity.
Transparent and technical parts
Optical clarity and dimensional control in PC, COC and PMMA components.
Inspection and records
Critical-dimension inspection per cavity, with data retained against the batch.
Tool maintenance
Planned maintenance with documented insert changes, so the tool stays inside its tolerance band.
Typical medical work
| Part type | Material | Key control |
|---|---|---|
| Syringe bodies and barrels | PP, COC, PC | Dimensional consistency, clarity, cavity balance |
| Diagnostic housings | ABS, PC-ABS | Fit of mating parts, clean surface |
| Fluid manifolds | PC, PMMA, PSU | Transparency, leak-free joints |
| Single-use components | PP, PE | Repeatability across very large volumes |
How a medical programme runs
01
Requirement review
We agree which dimensions are critical, how they will be measured and what the acceptance criteria are.
02
Tool design
Runner balance, cooling and ejection designed for cavity-to-cavity consistency.
03
Trial and capability
Parts measured per cavity; the process window is recorded and frozen.
04
Production
Documented parameters, material batch records and defined inspection frequency.
05
Change control
Any change to tool or process is recorded, reviewed and approved before it is implemented.
Frequently asked questions
Do you mold medical grades of resin?
Yes, including medical-grade PP, PC, COC and PSU. Batch certificates are recorded and retained against the production record.
How do you demonstrate cavity-to-cavity consistency?
By measuring critical dimensions from every cavity during the trial and at defined intervals in production, and keeping the data.
Can you work to our inspection standard?
Yes. Send us the drawing, the critical dimension list and the sampling plan, and the tool and the process will be planned around them.
How is change control handled?
No change is made to the tool or the process without a written record and your approval, which is the part that makes an audit straightforward.
Send us your drawing and critical dimensions
Tell us the annual volume and the inspection standard and we will propose the tool, the process and the records.